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Why Conformal Coatings
Protect circuit boards from short circuits and conductor corrosion caused by moisture and contamination.
Moisture accelerates corrosion phenomena and electron migration between conductors, and can cause damage to uncoated boards.
Anti-scratch
Mechanical and thermal stress
Resistant to solvents and stains
Maintain the insulation of the circuit board
Types of Conformal Coatings
Acrylics
Epoxies
Urethanes Silicones
material |
advantage |
limit |
Acrylic |
Good electrical properties, hard, good mechanical strength, transparent, UV resistant |
Solvent resistance |
epoxy resin |
Excellent electrical insulation, strong mechanical strength, strong adhesion, strong chemical resistance, room temperature or heat curing, medium price. |
General thermal stability, large exotherm during curing, shrinkage after curing, poor oxidation resistance, containing toxic ingredients, electrical properties and temperature resistance will decrease when flexibility increases |
Polyurethane |
Good electrical insulation, strong mechanical strength, tough and wear-resistant, strong adhesion, thermal shock, good low temperature stability, moderate flexibility or hardness, moderate price. |
Poor high temperature stability, sensitive to moisture and most solvents, not resistant to ultraviolet light, containing toxic ingredients, flammable. |
Silicone |
Excellent electrical performance, extremely stable at high and low temperature, can provide various hardness products from soft gel to hard resin, water-based, anti-oxidation, anti-ultraviolet, anti-thermal shock, low toxicity, good chemical stability |
General mechanical strength, medium to high unit price. |
(1) Solvent-free coating material (overall coating)
KE-3421, KE-4920, KE-3476, KE-4970, KE-4971
(2) Solvent-free coating material (partial coating)
KE-441 , KE-347
(3) Solvent-containing coating materials
KE-45-TS , KR-112V
(1) Coating process
Dipping method
Manual spray method
Hand sloping and brushing
Machine spray and vertical flow
Topical coating
(2) Cleaning process (necessary)
Clean with plasma water
Solvent-free paints are recommended
Avoid using solvents in production
◦ Comply with environmental regulations
◦ Security
◦ ◦ Non-toxic
◦ No waste disposal fees
Simplified manufacturing process
◦ 1-component formula
◦ No solvent dilution required
◦ Fast curing
Low cost
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