Product introduction
Vertellus has more than 40 years of experience in medical industry applications and is an international manufacturer of specialty chemical raw materials. The R&D and production of Biothane® series products are completed in the United States, with customers all over the world.
The Biothane® range is a two-component polyurethane liquid casting sealant based on ricinoleate, supplied as two separate components - Vorite® polyurethane prepolymer component and Polycin® polyol component. Can be used in sealants, adhesives and coatings. In particular, it can be used for the sealing of cartridge filters such as hemodialyzers, and medical equipment.
Vorite® Series Polyurethane Prepolymers
Synthesizing prepolymer from isocyanate through pre-reaction has the following process advantages:
Moisture resistance; Freeze resistance; Programmable viscosity; Reduced exotherm, safe reaction; Controlled curing.
In terms of product performance, it can increase its versatility, reduce internal stress and reduce shrinkage.
Product Series |
NCO% |
Viscosity (cP) |
Storage temperature (°C) |
characteristic |
17 |
11,000 |
> 15 |
high viscosity |
|
Vorite® 1745 |
23.5 |
500 |
> 0 |
low temperature |
Vorite® 2021 |
20 |
2900 |
> 15 |
low tint |
Vorite® 2030 |
22 |
1200 |
> 20 |
low tint |
Vorite® 2040 |
24.5 |
500 |
> -5 |
low temperature, low viscosity |
Vorite® 2050 |
23 |
525 |
> 20 |
Suitable for steam sterilization |
Polycin® series polyols
This series of polyols are used for mixing reaction with Vorite® series prepolymers, and they contain catalysts themselves. It has strong versatility and can customize different formulations for specific processes and properties.
Product Series |
Hydroxyl value (mg/g) |
Viscosity (cP) |
characteristic |
Polycin® 12 Bio |
320 |
3400 |
High hardness |
215 |
650 |
High hardness, long open time |
|
Polycin® 936 |
190 |
800 |
medium hardness |
Polycin® 937 |
195 |
800 |
medium hardness |
Polycin® 940-M4 |
205 |
1000 |
Universal product |
Polycin® 1679-M8 |
164 |
725 |
good elasticity |
Polycin® 1964 |
210 |
875 |
High hardness and high reactivity |
Polycin® 2528 |
265 |
1700 |
High hardness and high reactivity |
Polycin® 2550-M2 |
250 |
525 |
Low color, low viscosity |
Biothane® Series Sealants
The Biothane® series is a combination of Vorite® prepolymer and Polycin® polyol. The matching model, processing ratio and the obtained sealant parameters are as follows.
Biothane® |
Vorite®/ Polycin® |
Polycin® |
Viscosity after mixing (cP) |
Cure hardness (Shore) |
Gel time (min) |
Feature Overview |
689/ 640-M1 |
1 / 1 |
2500 |
70 D |
85 |
Normal type, slow response |
|
Sys 228 |
689/ 936 |
1 / 1.3 |
3200 |
63 D |
55 |
Universal |
Sys 252-M1 |
689/940-M4 |
1 / 1.3 |
3000 |
60 D |
65 |
Universal |
Sys 265 |
689/12 |
1.4 / 1 |
7200 |
75 D |
60 |
High hardness |
Sys 276 |
1752/1964-M3 |
1 / 1.4 |
1400 |
64 D |
24 |
low temperature, normal |
Sys 278 |
2021/1679-M8 |
1 / 1.9 |
850 |
45 D |
10 |
Low hardness, fast response |
Sys 281 |
1790/2528 |
1 / 1.4 |
1500 |
70 D |
7 |
high bond strength |
Sys 300 |
2030/2550-M2 |
1 / 1.2 |
1000 |
73 D |
15 |
Low color, high bond strength |
Sys 331 |
2040/1964 |
1 / 1.9 |
650 |
71 D |
6 |
low temperature, fast response |
Sys 332-M1 |
2040/1679-M3 |
1 / 2.2 |
650 |
50 D |
55 |
low temperature, low hardness |
Sys 335 |
2050/1964 |
1 / 1.3 |
650 |
68 D |
6.5 |
Suitable for steam sterilization |
application
The application of Biothane® series products can be divided into the following three types:
☆ As a sealant for cartridge filters: hemodialyzers, oxygen injectors, blood concentrators, bioreactors, water purifiers, etc.; and medical equipment: heat exchangers, cardiac arresters, neuromodulators, guides Urinary tube etc.
Biothane® Application
Sys 90-M1 Urinary Catheter
Sys 228 Oxygen Injector, Urinary Catheter
Sys 252-M1 Bioreactor, Filter, Catheter
Sys 265 Oxygen Injector, Neuromodulation
Sys 276 Oxygen injector, water filter
Sys 278 Oxygen Injector
Sys 281 Hemodialyzer
Sys 300 Cardiac Arrest
Sys 331 Hemodialyzer
Sys 332-M1 Oxygen Injector
Sys 335 Hemodialyzer
☆ As a binder for membrane materials: cellulose, polysulfone, polyacrylonitrile, polyethersulfone, polypropylene, etc.
☆ As a coating for substrates: polycarbonate, polyester, stainless steel, etc.
For practical application examples of Biothane® products, please contact us.
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